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IGBT Induction Heat Treatment Equipment 160KW 10-50KHZ for hardening forging welding

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China Guang Yuan Technology (HK) Electronics Co., Limited certification
China Guang Yuan Technology (HK) Electronics Co., Limited certification
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GY is very professional for induction heating equipment, we have cooperation over 12 years from 2006 till now, thanks.

—— MR. GULSHAN BHATIA

Since the first equipment purchased in 2008 has been used till now, the quality is very good, we are very satisfied, thanks.

—— MR. SHAFQAT MASOOD

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IGBT Induction Heat Treatment Equipment 160KW 10-50KHZ for hardening forging welding

IGBT Induction Heat Treatment Equipment 160KW 10-50KHZ for hardening forging welding
IGBT Induction Heat Treatment Equipment 160KW 10-50KHZ for hardening forging welding IGBT Induction Heat Treatment Equipment 160KW 10-50KHZ for hardening forging welding IGBT Induction Heat Treatment Equipment 160KW 10-50KHZ for hardening forging welding IGBT Induction Heat Treatment Equipment 160KW 10-50KHZ for hardening forging welding

Large Image :  IGBT Induction Heat Treatment Equipment 160KW 10-50KHZ for hardening forging welding

Product Details:
Place of Origin: China
Brand Name: GY
Certification: CE, FCC, SGS , ROHS
Model Number: GYS-160AB
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: negotiation
Packaging Details: wooden box
Delivery Time: Depend on the order and destination
Payment Terms: TT
Supply Ability: 500set/month

IGBT Induction Heat Treatment Equipment 160KW 10-50KHZ for hardening forging welding

Description
Heating Principle: Magnetic Induction Heating Condition: New
Name: 160kw Induction Heating Equipment,super Frequency Heating,industrial Heating Equipment Frequency: 10-50KHz
Cooling Water Pressure: ≥ 0.03MPa Application: Forging,quenching,sliver Brazing.
Input Current: 240A Warranty: 1 Year
High Light:

Induction Heating apparatus

,

induction heaters

 160KW High Frequency Induction Heating Equipment Water Cooling System

 

Quick Detail:

 

Name

SF Induction heating equipment GYS-160AB

Application

Hot forging, hot fitting, smelting, surface quench, welding, annealing

Work power

360V-520V

Out power

160KW

Product size

main 1000*600*1100mm

transformer 870*430*750mm

Certificate

CE,FCC, ROHS, SGS

 

 

Specification

Model GYS-160AB (Three phase)
Work power 340V-430V
Maximum input current 240A
Output power 160KW
Fluctuating frequency 10-50KHZ
Output current 400-6500A
The flow rate of cooling water 0.08-0.16Mpa 15L/Min
Water temperature protection point 50C
Product size main : 1000X600X1100mm
transformer : 870x430x750mm
Net weight main : 175kg
transformer : 108kg

 

Major features:

  1.  160KW SF Induction Heating Equipment Water Cooling System adopts the most advanced MOS, IGBT frequency conversion control technologies to ensure the high efficiency and maximum output power.
  2. 160KW SF Induction Heating Equipment Water Cooling System has the constant current and power control function, which can significantly optimize metal heating process, realize the high efficient and fast heating and bring into play the superior performance of the products.
  3. 160KW SF Induction Heating Equipment Water Cooling System has the function of three-stage time setting represented by heating-heat preservation-cooling. Furthermore, the power for heating and heat preservation is available for independent regulation, which can facilitate the heating and heat preservation, which is applicable to places requiring bulking and repeated heating.
  4.  A maximum ten types fault protection and display of over-current, over-voltage, water shortage and phase missing can provide higher reliability and durability.
  5.  160KW SF Induction Heating Equipment Water Cooling System is safe and reliable, and requires no equipments of ten thousand voltage, and thus can ensure the safe operation.
  6. The comprehensive full load design is available for 24-hour continuous operation.
  7. 160KW SF Induction Heating Equipment Water Cooling System is available for ultraviolet temperature detection, which can realize the automatic control of temperature, improve the heating performance and simplify the manual operation.

 

 

Applications

 

1. Heating (hot forging, hot fitting and smelting)

  Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.

 

   Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.

 

  Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.

 

2. Heat Treatment (surface quench)

 Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).

 Quench for various automobile and motorcycle fittings, such as crankshaft,   connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.

 Various electric tools, such as gear and axes.

Quench for machine tools, such as lathe deck and guide rail.

Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.

Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

 

3. Welding (braze welding, silver soldering and brazing)

   Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit.

 

   Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.

    Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other irregular plain pot bottom. It is also applicable to plain braze welding of other metals.

    Welding of heating disc of electric hot-water kettle mainly refers to the braze welding of stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.

 

4. Annealing (tempering and modulation)

 

   Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.

   Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum products.

 

 

Operating Principle

 

Frequency conversion electromagnetic induction heating or induction heating for short is a method for heating metal materials by converting power frequency power supply into that of specific range based on the principle of electromagnetic induction. It is mainly applicable to the metal hot working, heat treatment, welding and melting. This type of heating technique is also applicable to packing industry (such as sealing of aluminum foil used in medicine and food industry), semiconductor material (such as extruded monocrystalline silicon and heated affixing metal parts for auto glass). 

Basic components of induction heating system include induction coil, AC power source and work pieces. Induction coil can be fabricated into different shapes as per different heated objects. The coil is connected with the power source providing alternating current for coil. The alternating current possessed by the coil can create a alternating magnetic field passing through the work pieces to produce eddy flow as required by heating.

 

 

Advantages of Induction Heating Equipment

 

1. Fast heating: the minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).

2. Wide coverage of heating: it can be used to heat various metal parts (replace removable induction coil as per different operating switches).

3. Easy installation: it can be used once it is connected with power source, induction coil as well as water supply pipe and rising pipe; it is small in size and light in weight.

4. Easy operation: you can learn to operate it within several minutes.

5. Fast start-up: it can be started to perform heating operation on condition that water and power supply is available.

6. Low power consumption: As compared with conventional vacuum tube high frequency equipments, it can save the power by approximately 70%. The smaller the size of the work piece is, the lower power consumption would be.

7. High effectiveness: it has such features as uniform heating (it is applicable to adjust the spacing of the induction coil to ensure the appropriate temperature as required by each part of work piece), fast warming and limited oxic horizon, and can guard against any waste after annealing.

8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and water shortage alarm indications as well as automatic control and protection.

9. Controllable temperature: it is applicable to control the temperature for heating work pieces as per the preset heating time, and thereby control the heating temperature at a certain technical point.

10. Comprehensive full load design: it can work continuously for 24 hours.

11. Small size and light weight: it has a weight of only several dozens of kilograms, of which, the limited floor space can effectively save the workshop space.

12. Elimination of high voltage: it requires no step-up transformer which may produce approximately ten thousand voltage, and thus can ensure the maximum safety.

 

IGBT Induction Heat Treatment Equipment 160KW 10-50KHZ for hardening forging welding 0

 

Contact Details
Guang Yuan Technology (HK) Electronics Co., Limited

Contact Person: Cindy Yang

Tel: +86 13751325969

Fax: 86-769-22780951

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